Robots Automation

Single Axis AC Servo Driven Robots


Single Axis AC Servo Driven Robots are extensively applied to horizontal plastic injection machines ranging from 50 ~1800T which can take out the runners, runner and finished products from the mold of plastic injection molding machines.  There are two types of arms-single stage and telescopic.  The vertical strokes for single stage are 600/800 and for telescopic are 600/800/900/1000/1200mm.  The arms move stably thanks to two sections of double speed structure.  The traverse movement is driven by high performance AC servo motor.  With different requirements of products, robot can work with various grippers and jigs to realize stable & perfect take-out products from mold by quick- descent of removal of products and slow -descent to place outside.


Mechanical Structure

High Performance Imported Ac Servomotor

Jig Circuit

Control System

Standard Function

Optional Function

Feature


◆High rigidity structure design, stable construction, low vibration, abiding and long service life.
◆Vertical and crosswise movement is driven by pneumatic cylinder.  Traverse, crosswise and vertical unit adopt high precision linear
guide way result in high speed and accurate position, high wear resistance, heat resistance, long service life without distortion.
◆Working with high precise linear guide way and imported steel wire belt driven result in high speed, low noise, precision position at ±0.1mm.
◆Molded parts are quickly remove from the mold and placed them carefully outside of machines. "Remove quickly and place carefully",require various jigs according to different products to realize stable and perfect motion - remove and place products safely.
◆Micro-computer control system was programmed & developed by TOPSTAR, write the program with more safety protection functions to provide safeguard for operator and IMM in accordance with insufficient safety protection for domestic IMM situation.  In addition, we also can write the special program to meet customers’ special requirements for matching the various molds and grippers.
◆Palm controller incorporate, changeable Chinese/ English screen page, easy learning.  Multi-functions and programs are provided for selection, automatically detecting, displaying and recording the malfunctions, conveniently maintain and problem solving.


  • model
  • Main-arm Sroke(mm)600 700 800 900
  • Sub-arm Stroke(mm)_
  • Main-Arm crosswise Stroke(mm)150
  • Sub-arm crosswise Stroke(mm)_
  • Traverse Stroke(mm)1200 1400
  • Max. power consumption(W) 240
  • Main Body Weight(kg) 186
  • Max. LoadNL Weight(kg) 3
  • Air Consumption(NL/Cycle)19
  • precision±0.1
  • VoltageAC220V 50/60Hz
  • Drive SystemVertical crosswise:air cylinders Traverse:AC servo drive motor
  • Working air pressure0.5~0.7MPa

Minghsiang

Minghsiang Automotive Industry Co., Ltd. is foreign-owned enterprises. Topstar supplied full servo motor robots and the belt conveyors, replacing the manual operation, basically realization of automation. Meanwhile also providing mold temperature controllers, hopper dryers, auto loaders and other equipment. Through independent mold temperature controller, centralized drying feeding system, the basic realization of unmanned workshop, to ensure quality and consistency.

Foxlink

Foxlink Precision Industrial Co., Ltd. was founded in Taiwan, it is one of the five largest suppliers for Apple Mobile; Topstar provides automated planning of the whole plant for its Jiangxi factory, Nanchang Fugang Electronics, to achieve unmanned management, including central feeding systems, robots, mold temperature control system.

Kun Hing Technology

Shenzhen Kun Hing Technology Co., Ltd. is engaged in chargers, data cables and other accessories professional manufacturers; Topstar supplies full servo motor robots, three-in-one dehumidifying dryers, water-type mold temperature controllers, improving the automation level of the user’s factory.

Sunwanda Electronics

Sunwanda Electronics Co., Ltd. is domestic leading producer for lithium-ion battery module solutions and products; Topstar supplies full servo motor robots, three-in-one dehumidifying dryers, water-type mold temperature controllers, which greatly improved the workshop environment, staff turnover ratio is also greatly reduced.

Dewei precision molds

Shenzhen Dewei precision molds Co., Ltd. is a professional mold design, manufacturing grinding tools, injection molding spraying, production and service of high-tech private enterprises; Robots, 3 in 1 dehumidifying dryers, mold temperature controllers, belt conveyors, and all other equipment provided by Topstar, which help put on the overall level of automation to achieve unmanned workshop, enhancing user competitiveness.

雷笛克

东莞雷笛克(LEDLink)光学有限公司在协助客户在各式LED照明领域达到最高发光效能与最佳照明效果。雷笛克中央供料系统、模温机、机械手、箱型干燥机等全部由拓斯达提供,大幅提高了产品的一致性。

宏光光电

东莞宏光光学制品有限公司致力于光学元件的改良与开发;拓斯达提供中央供料系统、除湿干燥系统和伺服机械手,帮助客户实现高精密注塑过程中的自动化。

平洋电子

深圳市平洋电子有限公司是一家拥有30多年生产历史的光电器件生产企业;主要使用拓斯达单轴伺服机械手,三机一体,冷水机等设备。

冠鹏

河北冠鹏脚轮制造有限公司是一家脚轮专业制造企业;拓斯达为冠鹏提供了正常自动化规划,主要制定项目包括: 1. 整厂水(含冷却水/冰水)、车间用电、空压机气 2. 中央供料系统 3. 全伺服机械手,输送带

荣明

深圳荣明电子实业有限公司核心产品有箱包四脚轮、滑轮、万向轮及挂锁等配件;拓斯达主要提供非标机械手,应用于金属镶嵌成型技术,其深圳及河源工厂,成型机约70台,此前全部采用人工,使用机械手后人工减少50%,产能可以提高110%良率提高到98%,能耗减少20%成型机投资成本减少25%。

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